Many points of cutting have been covered-chiefly those concerned with
fabric stability and train. Fabrics must always be cut in a relaxed
flat, a perfectly straight state, and if a fabric is difficult to be
maintained in this manner, it should be stabilized by contact with paper
or another fabric. Sharp scissors, or knives, are necessary for all
cutting and synthetic fibers because these are tough and need sharp
cutting edges. Often where high speed cutting knives are used by clothing
manufactures constant sharpening maintenance is necessary and lubrication
to prevent too much heat developing and fusing layers of fabrics together.
Sewing primarily involves attention to several points, needle size,
thread type, size and tension, and stitch frequency is the most important.
These vary according to the type of fabric being sewn. The needle must
pierce the fabric rapidly and accurately without damaging it. If a needle
persistently cuts or breaks continuous filament yarns as the fabric
is sewn, a line of fiber ends sticking up like bristles will be visible
down the seam and spoil the smoothness. Fabric made from synthetic filaments
are particularly susceptible to cutting so that needles with a fine
cloth or ball point should be used and fines needle size should be used.
Different manufacturers have different methods of needle sizing but
the normal singer range of sizes 10 to 12 to continental sizes 70 to
80, are common suitable needle sizes for synthetic fiber fabrics. The
choice of a suitable thickness and type of sewing thread is important
but as a general rule the finest thread size consistent with adequate
strength be selected since the majority of seams or at least the stitches
in them are required to be as unobtrusive as possible. Cotton covered
polyester sewing threads are acceptable for most purposes but for synthetic
fiber fabrics and where particularly high strength and resistance to
shrinkage is concerned synthetic fiber fabrics sewing threads are preferable.
Tension of thread in needle and spool and needle and spool should be
as low as is consistent with a balanced stitch, i.e. the crossing or
spool and needle thread should take place in the fabric and not either
on the back or in the surface. Synthetic threads are very strong and
elastic and if fed into the machine at too great a tension they can
actually draw the seam together in a pucker when the tension relaxes.
Correct seaming requires control of the stitch interval. This varies
from about 15 to 19 or 22 stitches per 3cm. It is desirable that a seam
should have the same lengthwise amount of give as the fabric otherwise
it will have binding effect and will be subjected which could cause
it to snap. Seams for extensible fabrics should contain more stitches
to the cm than seams for close and firm fabrics because they have more
elasticity. Similarly seams for light and open fabrics should be close
in order to hold the fabric securely and prevent yarn slippage. Where
knitted fabrics are being sewn seams, which are necessary for garment
stability, are usually taped or supported by binding. With firmly woven
fabrics curved seams usually require frequent notching of the inlay
to give the required suppleness and evenness of curve. Neatening of
seams is essential in the case of filament yarn fabrics and loosely
woven staple fiber fabrics, particularly those of rayon, to prevent
untidiness through unraveling of fabric. The overlook machine is used
extensively by clothing manufacturers for this purpose as well as for
the general sewing of knitted fabrics.